This seminar provides attendees with a solid understanding of coolant types and systems. In addition, this training will provide a clear understanding of how a successful coolant analysis program will complement the overall reliability initiatives and oil analysis programs.

• service managers
• field service technicians
• equipment operators

• a more robust and complete predictive maintenance program.
• a better understanding of the significance of coolant analysis in a reliability centered program.
• an effectively managed, shared and consistent coolant analysis initiative.

Functions of Coolant/Antifreeze

• Removes Heat
• Prevents Boiling and Freezing
• Prevents Scaling and Corrosion
• Prevents Wet Sleeve Cavitation in Diesel Engines

Types of Glycol

• Ethylene Glycol
• Advantages vs. Propylene
• Propylene Glycol
• Advantage vs. Ethylene

Suggested Water Quality Limits

• Total Solids
• Total Hardness
• Chlorides
• Sulphates
• pH

Groups of Coolants

• Group 1 - Traditional
• Group 2 - OAT (Organic Acid Technology)
• Group 3 - Hybrid

Types and Functions of Coolant Additives

• Silicate
• Nitrite
• Nitrate
• Phosphate
• Borate
• Molybdate
• Carboxylates
• Dicarboxylates
• Mercaptobenzothiazole (MBT)
• Tolytriazole (TT)
• Silicones
• Block Polymers
• Dispersants
• Surfactants

Cooling System Problems

• Stray Current
• Positive Voltage
• Negative Voltage
• Localized Overheating
• Exhaust Gas Blow-by

Cooling System Degradation

• Erosion
• Corrosion
• Electrolysis

Characteristics of Coolant System Deposits

• Iron Deposit
• Carbonate Deposit
• Silica Deposit
• Sulphate Deposit

Water Properties That Produce Acid

• Acid Processes
• Chloride
• Sulphate
• Conductance

Engine Problems Due to Acid

• Wet Sleeve Liner Pitting
• Radiator Pitting
• Oil Cooler Pitting
• Pump Damage

pH Concerns

• Alkaline
• Acidic

Benefits of Coolant Analysis

• Fluid Condition
• Component Failure
• Predictive Maintenance
• Management Practices

Coolant Test Program

• Level 1 Test - Basic Coolant Analysis
• Visual Observations
• Boiling and Freeze Point
• pH
• Conductivity
• Total Dissolved Solids
• Ion Chromatography
• Chlorides, Formates, Glycolates, Nitrites, Nitrates, Phospates, Sulphates, Molybdates
• Level 2 Test - Full Coolant Analysis
• Level 1 Test Package Plus:
• Reserve Alkalinity
• Wear & Additive Elements
• Iron, Copper, Aluminum, Lead, Tin, Zinc, Calcium, Magnesium, Phosphorous, Boron, Molybdenum, Silicon

Understanding the Analysis Tests

Data Interpretation

• The seminar will culminate with a hands-on data interpretation exercise providing the attendees with a clear understanding of the coolant analysis report and interpretation of the data.

Get all the benefits of in depth training without the expense and downtime of sending your staff to a course in a different location by having Fluid Life provide on-site classes for your large group. If you would like a quote, or to schedule an on-site course, get in touch with us using the contact information below.