Wondering if Oil Analysis Pays Off?
Crunch the Numbers with Our ROI Calculator
This simple, intuitive, and interactive ROI Calculator demonstrates the financial impact of implementing an Oil Analysis Program with Fluid Life. Example data is shown in the calculator – you can update to reflect your unique situation.
Questions?
Contact a Fluid Life representative to get more insights into the ROI of implementing successful Oil Analysis program.
Simple ROI Calculator
Program Scope
Failure Economics
60%
Downtime (Optional)
Optimization Savings
Tip: Set to 0 to show a conservative case focused only on failures & downtime.
Outputs
Samples / Year—
Program Spend—
Avoided Failures / Year—
Savings – Failures—
Savings – Downtime—
Savings – Optimization—
Total Savings—
Net Savings—
ROI—
Payback (months)—
Program Spend vs Total Savings
ROI vs Actionable Detection Rate
Notes
Following are the definitions of the savings noted in Outputs section of the calculator:
Savings – Failures Avoided
- Definition: The direct cost savings from catching and preventing a component failure before it happens.
- Simplified Example: A haul truck engine replacement costs $450,000 if it fails. Oil analysis flags early wear and allows a planned rebuild for $90,000. Savings = $360,000.
Savings – Optimization
- Definition: The value created by extending or optimizing maintenance intervals without increasing risk, based on real oil condition data.
- Simplified Example: OEM recommends 500-hour oil drains, but analysis justifies extending to 750 hours. This reduces oil and filter changes by 33%. Optimization = Material + labor + disposal savings.
Savings – Downtime Avoided
- Definition: The operational/production value of equipment uptime gained by preventing failures or scheduling downtime strategically.
- Simplified Example: A shovel generates $18,000/hour in ore moved. Avoiding a 48-hour breakdown saves $864,000 in downtime costs.
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